Operational intelligence that connects shift activity, engineering knowledge, and operational risk into a single searchable system.
How the platform works
Every input, in one place.
Shift logs, lab results, process data, equipment events, hazards, procedures, TARPs. The platform ingests what the plant generates and makes it queryable in seconds.
Synthesis at the speed of the shift.
OreIQ reads across every input, correlates events to outcomes, and finds the patterns operators don't have time to look for.
Output where decisions get made.
Daily briefings, met reports, ICAM investigations, operator guidance, timelines, predictive alerts. Delivered in the formats operators and metallurgists already use.
The loop closes with every shift.
Today's outputs become tomorrow's inputs. Patterns refine. Investigations update SOPs. The platform gets sharper the longer it runs.
Operational Workflows
Today
Information lives on whiteboards, paper logs and verbal handovers — and loss happens every 12 hours.
With OreIQ
Structured digital handovers with AI-generated shift briefings. Nothing falls through the gap.
Today
Paper forms, walked samples, results emailed and lost in chains.
With OreIQ
Digital request → routed → tracked → result fed back to the requester, the shift log and the met report.
Today
Radio, whiteboard or verbal — no acknowledgment and no execution trace.
With OreIQ
Digital instructions distributed to the roster, acknowledged, executed, and captured against the shift log.
Today
SOPs sit in binders or document libraries — referenced when remembered.
With OreIQ
Procedures digitised and surfaced in context — operators see the right procedure for the task they're running.
Today
Trigger-action-response plans printed in the control room, consulted after a problem develops.
With OreIQ
TARPs surface automatically when triggering conditions are detected — guidance reaches operators in the moment.
Today
A separate register, verbal reports — or dropped on the floor.
With OreIQ
Captured in the shift log, AI-flagged, escalated and tracked to closure.
Today
JSAs on paper, risk registers in Excel, bow-tie diagrams archived in the safety folder.
With OreIQ
Digital risk assessments connected to operations — surfaced before risky tasks, controls tracked, the risk register kept current.
Today
MoC forms in paper or SharePoint, approvals chased by email, execution untracked.
With OreIQ
Digital MoC workflow with approvals, change-effective tracking, and downstream notification to operators and the met team.
Today
Word documents sit in safety inboxes. Lessons rarely reach the operators who need them.
With OreIQ
Digital ICAM with 5-why prompts, action register, and lessons embedded back into operator guidance.
Today
Captured in plant logs and maintenance systems — never joined to metallurgy.
With OreIQ
Logged once. Joined automatically to recovery, lab and shift narrative.
Today
Two to four hours each day manually compiling shift logs, LIMS data and DCS exports into Word.
With OreIQ
Auto-drafted from the same sources. The metallurgist reviews, refines and signs off.
Today
Data is manually compiled from multiple systems into spreadsheets and slides.
With OreIQ
Production reports automatically assembled from operational workflows and plant data.
Architecture
Inputs
requests & results
DCS / SCADA / Uniformance
Outputs
Every output OreIQ produces feeds the next cycle — sharpening the model with every shift.
How it's packaged
Start with one product, add the others as you need them. Every customer's path is different.
Operator & supervisor intelligence
Metallurgical decision support
Everything in OreIQ Shift, plus —
Laboratory & assay intelligence
Connects your lab to the operational intelligence loop.
HSE investigation & compliance
Works alongside Shift or Intelligence.
Every product shares the OreIQ Core, so your data connects the moment you run more than one. Need everything? The Enterprise bundle is Intelligence + Safety.
OreIQ Shift
The night crew knows things the day crew needs. OreIQ reads every shift log, flags the hazards, surfaces what's trending, and hands the next crew a 30-second briefing — not a rushed verbal handover where half the detail evaporates.
Priority for day shift
Reagent dosing on Leach 2–3 ran under setpoint overnight — confirm dosing before ramp-up.
Carried over
Compiled by OreIQ from 4 shift logs · 05:42.
Also in OreIQ Shift
Operator guidance
Real-time answers on the plant floor.
Live hazard detection
AI flags hazards from shift notes.
Searchable shift history
Every shift, every crew, instantly.
Predictive equipment downtime
Failure risk scored before it happens.
Smart notifications
The right alert to the right person.
OreIQ Intelligence
Metallurgical decision support that reasons across your entire operation.
Type a question in plain English. The AI searches across shift logs, process data, documents, equipment status, and safety records simultaneously. It doesn't just retrieve — it reasons. Root cause analysis, pattern detection, trend correlation, and recommended actions returned in one structured answer.
Why did recovery drop last week?
Recovery fell 2.1% week-on-week, concentrated on night shift. The drop correlates with pH excursions in the leach circuit during low-dosing windows.
Sources: Shift logs (3), Met data, Process optimisation
This is not a chatbot. This is compound operational intelligence.
The met report used to eat hours. OreIQ's 12-step pipeline drafts it from your real plant data — previous-period comparison, root-cause hypotheses, financial impact, and data-gap detection — then routes it to you. You sign off. The AI never does.
Recovery
91.6%
↓ vs 93.5% target
Throughput
121 tph
Tails
0.18 g/t
NaCN
142 g/t
AI summary
Recovery ran 1.9% below target overnight, concentrated in the low-feed window on Leach 2–3. Throughput held steady with no unplanned downtime.
Likely cause: reagent under-dosing during low-feed windows on Leach 2–3. Recommended: tighten dosing control and confirm setpoints for the next night shift.
Drafted by OreIQ in 4 min 12 s · Awaiting metallurgist sign-off.
Also in OreIQ Intelligence
Process optimisation
Scenario modelling with AU$ projections.
Operational analytics
Trends and AI insights across any date range.
Document Q&A
Answers across every SOP and procedure.
Process instructions
Push procedures with acknowledgement tracking.
Mass balance & metal accounting
Reconciled across the circuit.
Root-cause hypotheses
Ranked, with supporting evidence.
Recurring-issue analysis
Problems trending worse over time.
OreIQ Lab
Mets request tests from the platform. Lab teams notified via the notification engine. Routine and non-routine results captured and fed into met reports, analytics, and mass balance automatically. Specialised metallurgical testwork supported — extraction isotherms, kinetics, phase disengagement times, McCabe-Thiele diagrams, particle size distribution, and leach kinetics. Lab SOPs and work instructions searchable through document Q&A. AI flags anomalous results, instrument drift, and sampling issues. The lab is no longer disconnected from operational decisions — results drive intelligence in real time.
Also in OreIQ Lab
Digital test requests
Request workflow with notification routing.
Result capture
Routine and non-routine assays.
Specialised testwork
Isotherms, kinetics, PDT, McCabe-Thiele, PSD, leach kinetics.
KPI reconciliation
Auto-reconciled against plant KPIs and recovery.
AI interpretation
Assisted interpretation and anomaly detection.
Connected by default
Direct integration with met reporting and Q&A.
OreIQ Safety
When something goes wrong, the clock starts — and the paperwork buries you. OreIQ's 16-step ICAM pipeline reconstructs the timeline, pulls the evidence straight from your shift logs, maps the contributing factors, and drafts a regulator-ready report. Your HSE lead reviews and signs. The investigation that took days takes hours.
Lost-time injury · Notifiable to the regulator within 24 h.
Timeline
Contributing factors
Recommended control: guard interlock + permit-to-remove enforced in the shift log. Owner: Maintenance, 24 h.
Drafted by OreIQ in 11 min · Evidence auto-pulled from 6 shift logs · Awaiting HSE sign-off.
Also in OreIQ Safety
Automated evidence collection
Pulled straight from shift logs.
Corrective action tracking
Owners, timeframes, closure.
Safety pattern detection
Recurring hazards across 30/60/90 days.
Regulatory compliance assessment
Gaps flagged automatically.
Bow-tie risk modelling
Threats, controls, consequences.
OreIQ doesn't just show you data. It shows you money. Every performance gap, every downtime event, every recovery shortfall is quantified in dollars so the weekly met meeting starts with impact, not spreadsheets.
OreIQ ships with deep built-in knowledge for gold, copper, nickel, zinc, and lead processing — including tailored benchmarks, reagent models, KPIs, and optimisation levers for each circuit type. But the platform isn't limited to these. OreIQ's process model architecture configures to any mineral processing circuit. Your metallurgist defines the levers, the targets, and the constraints. The AI adapts to your operation — not the other way around.
The lab module supports specialised testwork for any circuit type — copper SX-EW isotherms and McCabe-Thiele, gold CIL leach kinetics, flotation kinetics, and PSD analysis. Your lab speaks your metallurgy.
AI analyses, reasons, and recommends optimal operating parameters. The metallurgist reviews and decides. Shift instructions generated for operators.
Metallurgist approves a recommendation with one click. OreIQ sends the setpoint change to SCADA via OPC-UA. The system monitors the response and reports back. Human approved — OreIQ executed.
OreIQ monitors in real time, detects drift from optimal, and adjusts setpoints automatically within pre-approved bounds set by the metallurgist. Safety-critical parameters always require human approval.
The roadmap from operational intelligence to operational control. Each level builds on the one before it. Every site starts at Level 1 and progresses when they're ready.
Twenty minutes is enough to show you what gets lost between shifts — and what happens when it doesn't.